Semi-auto Tabletop Gear Pump Filling Machined FG1100 (Servo Model)
FG1100
tabletop gear pump filler
The tabletop gear pump filler FG1100 is a user-friendly HMI liquid filling machine with a servo motor. It is an advanced and efficient small filling equipment, combining with high accuracy and high stability, and designed for liquid dispensing, and representing the highest level of professional small filling machines. The filler is equipped with precise gear pump technology and AC servo motor, offering unparalleled filling accuracy and excellent filling speed range.
The most outstanding feature of FG1100 is its high accuracy, with filling speed as high as 250 ml per second. It applied to low viscosity liquids to improving production efficiency greatly, and suitable for filling temperatures below 40Ā°C. Many types of liquids can be smoothly filled into containers, meeting the various filling needs of different industries and ensuring the product quality.
If you want a filling machine that is simple to operate, precise and efficient, our Semi-auto Tabletop Gear Pump Filler (FG1100) is your best choice, a professional small filler specially made for accurate and rapid filling. FG1100 has the following features:
Features:
- 7 Inch Touchscreen Interface; Visualization Operation:
Tap the touchscreen to quickly set and adjust the parameters, such as filling volume, speed and time. Besides that, it can display the filling status and data, improving the convenience and visualization of operation. - Precise Gear Pump:
There is no need to worry about liquid wastage and leakage, it accurately controls the filling volume and speed to achieve high quality and high efficiency. - AC Servo Motor:
The filling speed and volume can be adjusted precisely to meet different filling needs and conditions, which is the reason that FG1100 can provide higher filling accuracy and range. - More Elastic Production Configuration:
Free restriction from location and space. You can easily carry the filler and move around to different places when needed. It provides more flexible production arrangement to laboratories, medium and small factories with limited spaces.
Besides the above features, FG1100 has another advantage, which its cleaning steps is simple and quick. Cleaning the filler is an important step in liquid dispensing. If you donāt clean the machine carefully, there will be a risk of bacterial breeding or mixed ingredients. FG1100 saves your cleaning time. Just follow the 3 steps below to complete the cleaning process smoothly:
- Prepare a barrel of clean water and remove residual raw materials inside the pipe with āSpeed Fillingā function on FG1100.
- Remove the liquid contact parts and clean them thoroughly. They are the pump, filling nozzle and pipes, please do drying the pump completely after cleaning.
- If you have different liquids that need to be filled, it is recommended to purchase multiple sets of filling pipe for replacement. This way can avoid the mixing of different product and shorten the downtime of changing products in production.
FG1100 is a high-precision and high-stability filling machine with user-friendly HMI. Itās the best choice among small fillers that meet precise filling volume and high productivity. The filler is designed and manufactured with GMP certification standard and meets diverse filing needs of various industries such as food factories, pharmaceutical factories, and chemical plants. Meanwhile, itās also a powerful tool for small-volume diverse filling and packaging production.
If you want to learn more about FG1100, please contact us and we will provide you with professional and considerate services.
Advantages:
- Fast filling speed and versatility:
Its fill range is 5~4000ml. The filler can be used for filling and dispensing liquids with high fluidity, low temperature and low viscosity. - Best choice of high accuracy:
Filling accuracy is Ā±0.5% (depends on the viscosity of liquids) - Adjustable speed control:
Adjustable speed control can adapt the needs of different product and container to improve production flexibility. - Visualize Data:
FG1100 provide you current data during production. The operator is able to get production process clearly and handle problems in time.
Application & Advantage
Suitable Goods:
Food & Beverages: water, juice (with no pulp), tea, alcoholic beverages, olive oil, sesame oil, canola oil, soy sauce, pulp-free sauces, ketchup, liquid seasonings, etc.
Pharmaceuticals & biotechnology products: Liquid medicines, syrups, injections, biologics, pet injections, nutritional supplement drinks.
Cosmetics & Personal care: Facial mask, lotion, toner, serum, hand wash, shower gel, shampoo, conditioner, mouthwash and perfume.
Chemicals and agricultural products: Detergent, dishwashing, car shampoo, engine oil, buffer solution, water-based paint, coatings, degreasers, automotive lubricants, alcohol, pet shampoo, laundry detergent, liquid fertilizers, pesticides, organic fertilizers, Brake fluid, coolant.
Vape: FG1100 can be used to fill vape.
Suitable industry:
Pharmaceutical industry, food industry, biotechnology industry, cosmetics industry, chemical industry, electronics industry, packaging industry, academic institutes or laboratories, etc.
Suitable container:
Various sizes and materials plastic bottles, PET bottles, glass bottles, ampoules, metal bottles and jars, pottery, and bagged products (combine with packaging machines as requirement).
Suitable liquid:
various liquids with good liquidity and below 40ā
Suitable Container Shape:
Round bottle, square bottle, jar, glass bottle, flat bottle, conical flask and bottles with special shape.
Filling Style:
Operation of FG1100 is simple, please follow the steps below:
- Connect the filling nozzle to the outfeed side of pump, and put the nozzle into the bottle.
- Connect the power cable with FG1100 and turn on the machine. Choose the mode that youāre going to use such as manual mode or automatic mode.
- Set the parameter on HMI such as filling volume, filling speed, filling time. And save the parameters or select saved parameters.
- Press Start button and start to fill. You can check filling status and data through HMI at any time.
- After completing the filling, press E.M Stop and turn off the machine. Disassemble the filling component and filling pipe for cleaning.
This filler is easy to operate with high accuracy. It saves time and cost, as well enhance product quality and competitiveness.
Machine Layout:
- Features
1. High quality HMI:
7 inch colored touchscreen provide visualization and convenience while operating. You can take control of production situation and data which display on the screen at any time.
2. Itās equipped with AC servo motor and PLC control system, provides high-precision and high-stable filling operations for various industries.
3. Allowing to save 100 recipes
One-click saving: You can save production data, including product name, filling volume, speed and other information etc., accelerating production conversion.
4. Fast filling speed & wide filling range: Suitable for quick dispensing large volume products.
5. Strong suction power, you can directly place the filling pipe into the material barrel to extract liquid.
6. Use touch screen interface to input filling volume and set speed directly to ensure the correctness of parameters.
7. There are 3 operation mode: manual, automatic and test mode.
8. The advantage of FG1100 lies in its high accuracy, which can ensure that each product reaches the precise capacity. It is very important for various industries such as food factories, pharmaceutical factories, chemical plants, laboratories, etc.
9. The gear pump is driven by servo motor so you can precisely adjust filling volume and its speed.
10. The 2nd speed filling mode prevents liquid splash and reduce foaming when the liquid level is close to the bottle mouth.
11. Ball-valve shut-off nozzle prevents liquid dripping also follow safety standard.
12. Shorten cleaning & maintenance time, liquid only passes through the pump and filling pipe, but not the machine.
13. Freestanding filling pump for quick removal and cleaning
14. High stability PLC can avoid environment disturbance.
15. Customization possibility, you can choose different pumps to match different liquids.
16. Itās designed and manufactured according to GMP standard meets the needs of the food and pharmaceutical industries.
17. The machine shell is made of glossy stainless steel; beautiful and easy to clean.
18. The handle is on the top of the machine, easy to relocate for different production needs.
19. The touch screen interface is available in multiple languages.
20. FG1100 is equipped with the E.M Stop button, makes the operation safer.
21. The servo motor precisely controls gear pump system for a consistent filling volume.
22. Sloping machine shell is not easy to accumulate water and dust.- Specification
- Automation Levelļ¼Semi-auto
- Filling Typeļ¼Gear Pump
- Filling Rangeļ¼5~4000ml
- Filling Speedļ¼50-250ml (depends on the viscosity of liquids)
- Filling Accuracyļ¼Ā±0.5~1% (with 100ml and more; depends on the type of liquids)
- Applicable Liquidļ¼liquid with good liquidity and below 40ā
- Power Supplyļ¼110 or 220VAC, 50/60Hz, single phase
- Machine Sizeļ¼(L)470mm (W)490mm (H)505mm
- * Actual product specifications may vary
- Option Accessories
- Stainless Steel Hopper
- Electronic Scale & Weight Filling Mode
- Pneumatic Shut-off Nozzle prevents liquid dripping
- Diving nozzle to reduce foaming
- Integrate with other automated equipment
- Introduce Movies
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Semi-auto Tabletop Gear Pump Filling Machined FG1100 (Servo Model) - tabletop gear pump filler | Sold in 50 Countries High-Quality Industrial Packaging Equipment Manufacturer | Neostarpack Co., Ltd.
Based in Taiwan since 1998, Neostarpack Co., Ltd. has been an industrial packaging machine manufacturer. Our main products, include Semi-auto Tabletop Gear Pump Filling Machined FG1100 (Servo Model), labelers, liqiud filling machines, tablet counters, capping machines, bottle rinser machines, complete filling lines, label counters, card feeders and label dispensers, which are total packaging solutions for customers in bottling packaging machinery industry.
Neostarpack team has devoted ourselves to manufacture labeling machine, automatic filling machine, tablet capsul counter, capping machine, and other packaging machine. We offer bottle packaging solutions, help to improve production automation experience for over 20 years. We also provide professional OEM service and customized machine. We extend business domain to over than 50 countries.
As an automatic filling packaging line supplier, besides packaging labeling and capping equipment, filling and closing machine can be tailored to the specific needs of the customers and their industries. Both with advanced technology and 25 years of experience, Neostarpack ensures each customer's demands are met.