Soy Sauce Filling and Capping and Labeling Packaging Line (Food and Medical Products Filling and Capping Line) - Food and Medical Products Filling and Capping Line | Packaging Equipment Manufacturer - Neostarpack Co., Ltd.
Neostarpack is an industrial Soy Sauce Filling and Capping and Labeling Packaging Line (Food and Medical Products Filling and Capping Line) | Food and Medical Products Filling and Capping Line packaging equipment manufacturer from Taiwan. Industrial labeling, filling and capping machines with total packaging solutions for your industry since 1998. Outstanding labeling machine, liqiud filling machine, tablet capsul counting machine, automatic capping machine, bottle rinser machine, complete filling line, label counter, card feeder, label dispenser manufacturing.
Soy Sauce Filling and Capping and Labeling Packaging Line (Food and Medical Products Filling and Capping Line)
FL4000 / CP7000 / LR4000
Food and Medical Products Filling and Capping Line
Soy sauce filling and capping packaging line is planned and designed according to the actual filling liquid characteristic analysis, with the customer's production condition and site demand. Neostarpack provides the most suitable capacity for filling equipment packaging line configuration with professional planning solutions.
The soy sauce filling and capping machine packaging line can be used for plastic and glass containers, and can customized for various containers within the range of 100 ~ 6000ml automatic filling and packaging. Automatic filling and packaging is general used in plastic containers and glass bottles such as PET, HDPE, etc.
Soy sauce is a salt-rich liquid made from soybeans which contain rich protein. When the liquid contains protein, it is easy to generate foam while filling. Food manufacturing industries' customers often encounter foam in the storage tank when the liquid flows back, which easily overflows and stains the machine and requires operators to spend a lot of time cleaning and handling the liquid material resulting in more manpower allocation. Therefore, we designed the foam elimination device on the storage tank to reduce operators' time, effectively reducing the labor cost and the overall layout of the filling and packaging line, and providing operators with high standards of safety and the best ergonomic design.
In addition, the machine's surface will normally be covered with crystallized salt due to the interaction of volatilization and evaporation while filling even the machine does not come into contact with the high-salt liquid, which will cause the mechanism to lock up and unable to adjust due to the crystallized salt. Neostarpack has made various design improvements to overcome unadjustable mechanisms due to high salt crystallization. In order to maintain hygienic conditions for food production, the machine must be cleaned after use. In addition to the ease of cleaning the machine, our filling and capping equipment is food grade certified and conforms to the cGMP Good Manufacturing Practice for pharmaceuticals, making it easier to use.
• Overflow Liquid Filling Machine
It is especially suitable for foamy liquids, such as sauces, vinegar, soy sauce, oyster sauce, etc. The principle is to pump back the bubbles generated during the filling process by vacuum pumping. The liquid can flow back to the storage tank automatically, thus ensuring a consistent level of liquid in each bottle and achieving a standardized product volume. The most important feature of this filling machine is that it can significantly reduce the contact area between the liquid and the machine, which is hygienic and easy to clean, making it a popular choice for the food industry.
Adjustable according to production capacity and speed
Multi-filling heads (6 heads / 12 heads... etc.) The number of filling heads can be adjusted according to the actual production requirements. The liquid will be stored and filled by a storage tank set up at the back to save the number of refills and reduce the manpower allocation.
Flexible filling range 100 ~ 6000ml
Suitable for filling volumes from 100ml to 6000ml, high flexibility, and versatility. Neostarpack can recommend the most suitable production line solution for you and customize the machine according to your needs to help your filling line reach the highest performance.
A wide selection of food-grade filling tubes
We will design various filling tubes according to liquid needs with food-grade certification. All liquid contact surfaces are SUS316, resistant to strong acids and alkalis, making it easy to maintain and extend the service life.
• Capping Machine
The fully automatic filling and capping production line, the production sequence "filling → cap unscrambling → cap feeding → cap placing → capping," is a complete capping process with a fully automatic capping system.
You can choose servo motor, stepper motor, or pneumatic motor depending on the characteristics and needs of the product cap. To provide stable torque capping avoiding wrong pitch capping to cap firmly, without damaging the bottle and cap to keep the product appearance intact.
Variety of Capping Solutions
Whether it is a pressed cap, screw cap, locking cap or sealing cap, including bottle cap with inner stopper and outer cap, screw cap, metal cap, aluminum cap, spray cap, safety cap, etc., a dedicated capping machine. In addition, we also provide a variety of custom capping head designs, and the mechanism can be adjusted to meet the capping needs of multiple cap sizes within a fixed range, allowing the capping machine to maximize its effectiveness.
Highly Accurate Sensor to Detect and Position Bottle Feeding and Capping
Adopts by German or Japan high end sensor to automatically position the bottle feeding, cap placing, and capping. It is equipped with a bottle gripping conveyor belt to prevent collision before capping. The automation results in smooth, shortening the operation process, reducing the error rate, saving manpower, and maximizing the efficiency of the equipment.
• Labeling Machine
According to the product labeling form and demand, design the labeling machine that matches the bottle shape and the labeling form and position-equipped with an automatic bottle guiding system, which can smoothly convey the bottles to the fixed position for precise labeling and no miss labeling. Automatic detection and mechanism linkage design, combined front-end filling machine and capping machine, to synchronized adjustment of the production capacity and speed of the production line. The whole production line is connected with signals. The production of labeling is smooth and continuous. It is equipped with a counting function so that the quantity of labeling can be accurately monitored. Optional date coder (hot stamping date coder, ink jet date coder or laser date coder) can be used to mark production date, expiration date, serial number or code, etc., which becomes a powerful assistant in the production line.
Application & Advantage
Application
Fluid and foamy liquids such as soy sauce, vinegar, oat milk, fruit juice, functional drinks, health drinks, syrups, pharmaceuticals, cold and flu syrups, oral liquids or alcoholic beverages.
Suitable container shape
Round bottle, square bottle, bottle with handle or 1 gallon plastic bottle
Filling capacity range
100~6000 ml
Container quality
Glass, HDPE, PET, LDPE plastic bottles, etc.
Applicable industries
Food industry, pharmaceutical industry
Cap type
Plastic screw cap, pilfer proof cap, child-resistant cap, double-wall plastic cap, tamper-evident cap, press-fit cap, etc. are all suitable.
Capping method
Pneumatic cap pressing. Electric or pneumatic capping
Cap specification range
18~50 mm (other sizes are available for customization)
Labeling types
Labeling types: round bottle labeling, square bottle labeling, double-sided labeling, side labeling, horizontal roll labeling, tamp labeling, L- and C-shape labeling, angle-folding labeling, wrap-around labeling, two-sided labeling, top and bottom labeling, front & back labeling and specific position labeling.
Label types
self-adhesive labels, promotional labels, tamper-evident labels, sealing labels, self-adhesive labels, gloss labels, matte labels, metallic labels, durable labels, silkscreened labels, flexographic labels, GS1 labels, medical device labeling, nutritional facts labels, barcode labels, transparent labels (optional with sensors).
- Features
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1. Synchronized operation of multiple filling nozzles to ensure production capacity
2. 4~16 sets of filling nozzles, the number of filling nozzles can be customized according to the production capacity. Filling capacity and production speed can be adjusted by yourself
3. Automatic detection by the precision electric sensor, all bottle is filled
4. Bottle guiding system to maintain smooth bottle-feeding without jamming.
5. Filling nozzle backstop device to ensure no dripping of liquid
6. Equipped with PLC and Human-machine interface system, easy operation, full automation of production line, increase production capacity.
7. Automatic parameter memory function, no need to re-adjust the machine before production
8. Filling interval/filling delay can be adjusted according to the production capacity.
9. Liquid contact parts are made of SUS #316, which meets safety and hygiene standards.
10. The main structure is made of s/s SUS #304 and some aluminum alloy parts, which is precise and stable, wear-resistant and easy to maintain.
11. It is suitable for capping in various industries. It can be used to cap with stable torque, and the mechanism can be adjusted quickly to meet the requirements of different caps.
12. Equipped with production line safety device to ensure the safety of personnel operation
13. Adopts by German or Japan high end sensor, automatic positioning system
14. pneumatic capping mechanism for rapid product displacement to enhance efficiency
15. Motor-controlled capping torque, speed adjustment for different caps, increasing capping accuracy
16. Multi-adjustment design, easy to set, digital control to adjust the height of the product bottle, or adjust the height by hand wheel, suitable for all kinds of products capping
17. Labeling delay device, with labeling part, adjust labeling time according to production line demand
18. Fixed base and movable rollers coexist for fast movement according to the demand of the production area
19. The design of the labeling device makes the label fit more smoothly.
20. Automatic labeling counting function for clear calculation of labeling output
21. Microcomputer control with LED display counter
22. The labeling speed and conveyor belt can be adjusted according to the requirements of the production line speed requirement.
23. Save time, efficiency
24. Food-grade wear-resistant conveyor belts and low-friction conveyor guardrails meet high hygienic requirements while maintaining the integrity of product appearance.
25. A safety device will stop the machine if there is a situation to avoid damaging the product container during the production process.
26. The whole machine is made of stainless steel SUS#304 and high-grade aluminum alloy. - Specification
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- Automation level: Fully automatic
- Speed: 15-35 bpm (depending on filling volume, customized according to requirements)
- Filling liquid: Fluid and foamy liquid
- Filling range: 100-6000ml
- Bottle size: Various types of bottles and cans, can be customized
- Cap size: Various types of caps, can be customized
- Label size: (W) 10-100mm (L) 20-300mm
- Label roll diameter: (I.D.) 75mm (O.D.) 300mm
- Air pressure requirement: 5-8KGS
- Power Requirement: 110/220VAC, 50/60Hz, single phase
- Machine Size: (L)11580mm (W)2736mm (H)2092mm
- ＊Dimensions may vary depending on bottle and cap size; detailed specifications are subject to actual shipment.
- Option Accessories
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- Feeding device
- Anti-drip filling nozzle
- Storage tank
- Heating drums
- Tank with liquid level sensor
- Drum stirrer
- Date coder, batch number coder or bar coder
- outfeeding turntable
- Introduce Movies
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Soy Sauce Filling and Capping and Labeling Packaging Line (Food and Medical Products Filling and Capping Line) - Food and Medical Products Filling and Capping Line | Sold in 50 Countries High-Quality Industrial Packaging Equipment Manufacturer | Neostarpack Co., Ltd.
Based in Taiwan since 1998, Neostarpack Co., Ltd. has been an industrial packaging machine manufacturer. Our main products, include Soy Sauce Filling and Capping and Labeling Packaging Line (Food and Medical Products Filling and Capping Line), labelers, liqiud filling machines, tablet counters, capping machines, bottle rinser machines, complete filling lines, label counters, card feeders and label dispensers, which are total packaging solutions for customers in bottling packaging machinery industry.
Neostarpack team has devoted ourselves to manufacture labeling machine, automatic filling machine, tablet capsul counter, capping machine, and other packaging machine. We offer bottle packaging solutions, help to improve production automation experience for over 20 years. We also provide professional OEM service and customized machine. We extend business domain to over than 50 countries.
As an automatic filling packaging line supplier, besides packaging labeling and capping equipment, filling and closing machine can be tailored to the specific needs of the customers and their industries. Both with advanced technology and 25 years of experience, Neostarpack ensures each customer's demands are met.